Industrial doors play a crucial role in ensuring the security, efficiency, and functionality of warehouses, factories, and commercial properties. However, to maximize their lifespan and maintain optimal performance, regular maintenance and servicing are essential. Neglecting maintenance can lead to malfunctions, costly repairs, and even security risks. In this guide, we’ll explore the best practices for maintaining industrial doors and ensuring their long-term durability.
Why Industrial Door Maintenance is Important
✅ Enhances Security
Well-maintained doors prevent unauthorized access, protecting valuable inventory and assets. A faulty door can be an easy target for intruders, making regular maintenance essential for business security.
✅ Prevents Unexpected Downtime
A malfunctioning door can disrupt operations, causing delays in shipments and production. Routine inspections help identify issues before they escalate, reducing downtime and operational inefficiencies.
✅ Extends the Door’s Lifespan
Industrial doors are a significant investment. Proper maintenance reduces wear and tear, ensuring they last longer and perform optimally throughout their lifespan.
✅ Ensures Safety Compliance
Industrial facilities must comply with UK safety regulations, including the Health and Safety at Work Act and BS EN 12635 standards. Regular maintenance ensures doors meet these legal requirements, reducing liability risks.
Essential Maintenance Tips for Industrial Doors
1. Conduct Regular Visual Inspections
Routine visual checks help detect early signs of damage, preventing major breakdowns. Look for:
- Dents or cracks in the panels
- Rust or corrosion on metal components
- Loose or misaligned tracks
- Frayed or damaged cables and springs
- Excessive noise or grinding sounds when opening and closing
2. Lubricate Moving Parts
Proper lubrication minimizes friction and prevents components from wearing out prematurely. Apply industrial-grade lubricant to:
- Hinges and rollers
- Tracks and bearings
- Springs and pulleys
- Locks and locking mechanisms
Avoid using excessive lubrication, as it can attract dirt and debris, leading to blockages.
3. Test Safety Features Regularly
Industrial doors often come with safety mechanisms such as sensors, auto-reverse functions, and emergency brakes. Test these features to ensure they function correctly:
- Photoelectric sensors: Place an object in the door’s path to check if it reverses upon detection.
- Auto-reverse function: Apply slight pressure to the closing door—if it doesn’t reverse, the mechanism may need adjustment.
- Manual override: Ensure the door can be operated manually in case of power failure.
4. Keep Tracks and Guide Rails Clean
Dirt and debris accumulation in tracks and guide rails can cause doors to jam or operate unevenly. Regularly clean these areas with a brush or compressed air to keep them clear and functional.
5. Tighten Loose Bolts and Fasteners
Vibrations from frequent operation can cause nuts, bolts, and brackets to loosen over time. Inspect and tighten all fasteners to prevent doors from shifting out of alignment.
6. Check Weather Seals and Insulation
Industrial doors often have weather seals to prevent heat loss, dust infiltration, and moisture buildup. Inspect the seals for cracks, tears, or gaps, and replace them as needed to maintain insulation and energy efficiency.
7. Schedule Professional Servicing
While DIY maintenance is useful for routine upkeep, hiring professional industrial door technicians ensures comprehensive servicing. Experts can:
- Conduct detailed inspections using specialized tools
- Repair or replace damaged components before they cause failures
- Perform load testing to check the door’s structural integrity
- Ensure compliance with UK safety regulations
For expert maintenance and repairs of Industrial Doors Bradford, BGS offers reliable, 24/7 servicing solutions tailored to your business needs.
Common Industrial Door Issues and How to Fix Them
1. The Door Won’t Open or Close
✅ Possible Causes: Power failure, broken springs, misaligned tracks ✅ Solution: Check power supply, realign tracks, or call a technician for spring replacement.
2. The Door Makes Excessive Noise
✅ Possible Causes: Worn-out rollers, loose hardware, lack of lubrication ✅ Solution: Tighten loose components, lubricate moving parts, and replace worn rollers.
3. The Door Moves Unevenly
✅ Possible Causes: Debris in tracks, tension imbalance in springs ✅ Solution: Clean tracks and adjust spring tension.
4. The Door Reverses Unexpectedly
✅ Possible Causes: Sensor misalignment, faulty auto-reverse feature ✅ Solution: Clean and realign sensors, test the reverse function, and repair if needed.
5. The Door is Stuck in One Position
✅ Possible Causes: Motor failure, cable issues, mechanical blockage ✅ Solution: Inspect motor connections, check cables for fraying, and remove obstructions.
Why Choose BGS for Your Industrial Door Maintenance?
At BGS, we specialize in providing high-quality servicing for industrial doors across the UK. Our expert team ensures that your doors function smoothly, securely, and in compliance with safety standards.
Our Services Include:
✅ Routine maintenance programs to prevent unexpected breakdowns. ✅ 24/7 emergency repairs for urgent issues. ✅ Full inspections and safety testing to ensure compliance. ✅ Upgrades and replacements to enhance security and efficiency. ✅ Custom maintenance plans tailored to your facility’s needs.
Get in Touch Today!
Regular maintenance is the key to ensuring your industrial doors function reliably for years. Whether you need preventative servicing, emergency repairs, or expert guidance, BGS is here to help. Contact us today to schedule a consultation and keep your industrial doors operating at peak performance.
With proper maintenance, industrial doors can remain secure, efficient, and long-lasting. By following these essential tips and scheduling professional servicing, you can avoid costly breakdowns and ensure uninterrupted operations for your business.
