With the incessant rise in building costs, it is becoming increasingly important to find affordable, long-lasting, and easy-to-install structures for businesses. Off-site constructions, which are also known as modular prefab buildings, have immense potential to save time and money by precisely designing building components off the site and assembling them on-site.
Prefabricated structures are emerging as a game-changer in the business world. While they were historically considered ideal for temporary constructions, the upgraded technology has now been used to build sturdy industrial and commercial steel structures.
The modular construction industry in the US was valued to be at $10.53 billion in 2022. In this blog, we will dig deeper into these structures, why they are gaining popularity, and which commercial businesses can efficiently employ them.
What Are Modular Prefabricated Structures?
Modular buildings are designed in a controlled factory environment. They utilize standard sections or modules to build flexible and durable structures efficiently. These buildings are crafted with top-notch quality control and accurate dimensions using high-end technology, ensuring that every component fits seamlessly.
These structures are highly adaptable, allowing for a range of hassle-free commercial and industrial applications. They are perfect for businesses expecting expansion or growth over time as they allow for easy modifications.
What are the Benefits of Modular Buildings for Businesses?
Time efficient
Prefab building projects consume about 30 percent to 50 percent less time in installation than traditional structures. This is majorly because as the modules are being designed in factories, the site work, as well as foundations, can begin simultaneously. With a quick construction timeline, commercial metal buildings can be efficiently installed on a tight schedule.
Moreover, these are not affected by weather delays since the modules are constructed in a controlled indoor environment. This also makes it possible for businesses to occupy the space in a small fraction of the time.
Cost-effective
Another benefit of installing modular structures is that they are highly cost-effective as they are built in a factory setting, providing better control over the material while reducing waste, errors, and cost. Moreover, the factory environment also allows for bulk purchases of materials, which can significantly reduce costs.
The streamlined construction process, leading to a shorter installation time, also reduces labor costs by up to 25 percent. Furthermore, the components are built with precision, which means only the necessary material is shipped. This significantly reduces the cost of transportation in comparison to traditional building materials.
Low waste
The modules delivered on the site are outfitted with electrical fixtures, counters, plumbing, and cabinets, reducing the need for cutting and welding on the site and leading to lower waste generation. This saves a significant amount of time and effort. Up to 90% reduction in material can be achieved with modular construction practices.
High flexibility
These structures can effortlessly be tailored to fit your every need as they are modular and are constructed to meet your desired dimensions and budget needs. Hence, prefabricated buildings are highly flexible and can easily be utilized for multi-purpose uses.
Applications for Different Business Types
Modular commercial metal buildings can feature a variety of applications for a wide range of businesses and industries, including:
- Retail stores
- Shopping centers or malls
- Healthcare facilities
- Corporate offices
- Manufacturing units
- Restaurants
- Convention centers
- Event halls
- Warehouses and storage facilities
- Agricultural barns
- Aviation hangars
- Automobile showrooms
- Vehicle repair workshops
- Cold storage facilities
- Wineries and breweries
How Does the Installation Process Work?
- Firstly, the site is prepared by leveling the ground and installing anchors for a strong foundation.
- The next step is to develop the foundation, which can be concrete, gravel, or asphalt.
- Prefab modules are then delivered to the site. Each module is designed to adhere to the local code requirements.
- With precise alignment, modules are lifted and placed on the foundation using cranes.
- Then, the modules are joined securely using bolts and brackets. Sealing material is also applied for a waterproof connection for a stable structure.
- Next, electric, plumbing, HVAC equipment, and other utility connections are carried out. These are pre-installed, and this step majorly requires linking to the primary connection, reducing significant time.
- External features and finishes like trims are then completed.
- Any quality checks and inspections are then carried out by local authorities, if at all.
- Landscaping might be added as required, and the area will then be cleaned up.
Factors to Consider When Expanding a Modular Building
- See if the existing structure can support additional modules by assessing the load-bearing capacity of the foundation.
- Ensure that the foundation can be easily expanded and is compatible with the original one.
- Configure how the utilities will be integrated into the expanded structure.
- Check with the local authorities to seek expansion permits.
- How will you seal the new and old modules together to avoid leakage and maintain structural integrity?
- Is the expansion aligning with the existing layout to offer easy accessibility between different sections?
- Consider your budget and schedule in order to avoid delays and unexpected expenses.
Sustainability of Modular Prefab Buildings
Prefabricated industrial steel buildings are kinder to the environment when compared to other conventional structures. Other than the reduced material waste, up to 98% of galvanized steel is recycled in the US. Moreover, steel does not lose its structural strength and properties after being recycled. Hence, even after your commercial building is disassembled, it can be recycled to build another structure or building.
Essentially, modular buildings adhere to 3 sustainable development goals:
- Industry, Innovation, and Infrastructure (Goal 9): Prefab construction is innovative and facilitates strong infrastructure development.
- Sustainable Cities and Communities (Goal 11): Modular structures improve urban sustainability.
- Responsible Consumption and Production (Goal 12): Prefabricated buildings use resources responsibly and reduce production waste.
What are the Future Trends in Modular Industrial Steel Buildings?
Advancement in technology
With the technological innovations as well as the upcoming methods of construction, the future of modular construction is promising. Robotics, Artificial Intelligence, and advanced automation are making it increasingly easy to fabricate precise modular components efficiently.
New technologies like Building Information Modeling (BIM) and 3D printing are also making it possible for better visualization of these projects. This is bringing a reduction in errors and enhancing collaboration between different stakeholders.
Flexibility in design
There has also been an evolution in the flexibility of design as with technological innovations, it has become possible to design more architecturally complex structures. Prefabricated construction enables the integration of a wide range of modern and sleek design elements. In fact, even the customization options are expanding, making it possible to meet diverse business needs.
To Sum Up,
Modular buildings are a futuristic construction method that allows businesses to expand and grow at their own pace without requiring a time- and labor-intensive process. Whether you are starting a new business or setting up shop for an old one, these can be extremely beneficial in the long term.
